Materials & Processes

From melt and billet to inspected, plated components

Copper and brass extrusion, castings and forgings, each route finished, inspected and documented under a single Aviruddha contract.

Copper and brass

Billet to extruded profile

Continuous casting

01

Continuous casting

Charge-controlled melt to the specified alloy.

Billet heating

02

Billet heating

Induction heating to extrusion temperature.

Extrusion

03

Extrusion

Profiles extruded to a dedicated die.

Extruded profiles

04

Extruded profiles

Brass and copper sections to your drawing, with dedicated dies.

SpectroMAX check

05

SpectroMAX check

Spectrometer, alloy verification and heat-number traceability.

Extrusion route

  • Brass and copper profiles to customer drawing
  • Square sections up to 50×50 mm, busbars and special profiles
  • Alloy verified by SpectroMAX, heat-number traceability

Finishing under our control

  • Machining, straightening and cut-to-length at Chakan
  • Copper plating and electroless nickel through group companies
  • Inspection, packing and export documentation
  • One contract and one invoice, Aviruddha

Gallery

Machined and plated components

Extruded brass terminal blocks

Extruded brass terminal blocks

Extruded brass, machined and plated, electrical distribution

Copper connecting ring

Copper connecting ring

Copper, turning, drilling and forming, energy

Copper contact comb

Copper contact comb

Copper, profile machining and slotting, energy and data centre

Turned copper component

Turned copper component

Copper, CNC turning and cross-drilling, energy

Extruded, machined and plated under one contract, copper plating and electroless nickel through our group companies. Typical batch 1,000–5,000 pieces; program volumes to 100,000 pieces per month.

Gallery

Castings

Investment casting, as cast

Investment casting, as cast

Investment cast steel, as cast condition

Machined and powder coated

Machined and powder coated

Cast body, machined at Chakan and powder coated within our group

Aluminium casting

Aluminium casting

Gravity die cast aluminium, machined complete

Cast iron machined flange

Cast iron machined flange

Cast iron, turned and faced to drawing

Sand, gravity and investment castings up to 20 kg, cast iron, SG iron, cast steel and aluminium, cast at our associates, coated within our group, machined and inspected at Chakan.

Gallery

Forging and machining

Forged blank and finished shaft

Forged blank and finished shaft

Alloy steel forging, finish machined at Chakan

Cold forged pair, machined

Cold forged pair, machined

Cold forged copper, machined and inspected

Machined journal, heavy section

Machined journal, heavy section

Heavy-section journal, turned and ground

Large-format machining

Large-format machining

Long-bed work to 2 m at our associate

Forged bodies and blanks up to 20 kg, stainless, carbon and alloy steel, copper, forged at our associates, finish machined and inspected at Chakan.