Capabilities
Process envelopes, held to a single contract
Machining and metrology in-house at Chakan; casting, forging and extrusion through approved associates; coating and heat treatment within our group.
Process matrix
What we make and where it is made
CNC turning
In-houseUp to Ø350 mm × 500 mm length
Bar, billet, cast and forged blanks
Milling / VMC with 4th axis
In-houseX1000 × Y500 × Z800 mm with 4th Axis
Housings, manifolds, prismatic parts
Large-format machining
AssociateUp to 2 m, programmable angle head
Heavy sections, axles, long-bed work
Casting
AssociateSand, gravity, investment, up to 20 kg
Cast iron, SG iron, cast steel, aluminium
Forging
AssociateForged bodies and blanks up to 20 kg
Stainless, carbon and alloy steel, copper
Extrusion
AssociateTo customer drawing; square section to 50×50 mm
Brass and copper profiles, busbars
Coating and plating
PartnerCED, electroless nickel, copper plating, powder coating
Ferrous and non-ferrous
Heat treatment
PartnerCarburising, nitriding, QPQ
To drawing requirement
Materials
Brass · Copper · Stainless Steel · Carbon & Alloy Steel · Aluminium · Cast Iron & Cast Steel · Inconel · Select Exotic Alloys
Chakan, Pune
Machining and inspection facility
30 CNC machines · turning centres and VMCs with 4th axis · in-house fixture design and development · Mastercam and SolidWorks · 125 HP generator backup
Machine envelopes
- Turning to Ø350 × 500 mm
- VMC 4th axis, X1000 × Y500 × Z800
- Associate large-format to 2 m
Inspection and metrology
- CMM (inspection through an NABL-accredited laboratory) to control plan, with dimensional reports
- Contracer with roughness testing in-house
- Height gauges, digital verniers, micrometers in-house
- Bench centres, flatness testers, comparators, borescopes in-house
- Full raw-material lot traceability and SPC-monitored control in-house
Tolerance capability to ±10 µm and Ra 0.4 µm, subject to geometry and process.
